Otomatis Lini Produksi Pakan Ayam – Pabrik Pakan Unggas
RICHI dapat mendirikan lini produksi pakan ayam otomatis lengkap sesuai dengan kebutuhan Anda. Mesin-mesin tersebut menggunakan bahan baku pakan yang umum tersedia di pasaran untuk memproduksi pakan ayam pada berbagai tahap pertumbuhan. Seluruh sistem ini mudah dioperasikan dan andal. Hal ini membantu peternakan dan pabrik pakan menghemat biaya tenaga kerja dan bahan baku.
Gambaran Umum Jalur Produksi
Lini produksi pakan ayam RICHI merupakan sistem otomatis lengkap yang mengolah berbagai bahan baku menjadi pakan ayam standar. Dari awal hingga akhir, seluruh proses berjalan secara otomatis.
Bahan-bahan pakan ayam yang umum seperti jagung, bungkil kedelai, dan berbagai jenis bungkil biji-bijian dapat langsung dimasukkan ke dalam mesin. Anda dapat dengan mudah menyesuaikan ukuran pelet agar sesuai dengan kebutuhan anak ayam, ayam pedaging, ayam petelur, dan ayam induk.
Pakan ini terlihat bagus dan berkualitas tinggi. Pakan ini cocok digunakan baik oleh peternakan kecil yang memproduksi pakan sendiri maupun pabrik pakan besar yang melakukan produksi skala besar.
Kapasitas: 1–120 T/H
Harga: 30,000+ USD
Video dan Studi Kasus Lini Produksi Pakan Ayam di Lapangan
Melalui video proyek nyata dan studi kasus keberhasilan kami di seluruh dunia, kami akan mengkaji secara mendalam kinerja operasional sebenarnya dari lini produksi pakan ayam. Mulai dari area pabrik secara keseluruhan hingga proses inti seperti granulasi dan pengemasan otomatis, kami akan mengajak Anda langsung mengunjungi lokasi pengolahan pakan modern yang efisien dan stabil.
Lini Produksi Pakan Ayam Skala Kecil di Oman
Lini produksi pakan ayam kompak berkapasitas 5–6 ton per jam yang berlokasi di Oman ini secara lengkap memperlihatkan seluruh proses otomatis, mulai dari granulasi, elevator ember, pendinginan, dan penyaringan, hingga penimbangan dan pengemasan otomatis.
Seluruh lini produksi ini sangat terintegrasi dan hanya membutuhkan 2 hingga 3 orang untuk menyelesaikan proses pengemasan dan pengangkutan dengan mudah. Ini merupakan solusi ideal untuk membantu usaha kecil dan menengah (UKM) lokal mencapai efisiensi tinggi serta mengurangi biaya tenaga kerja.
Proyek Pabrik Pakan Ayam di Afghanistan
Proyek ini berlokasi di Afghanistan dan merupakan lini produksi pakan ayam modern berskala besar dengan kapasitas tahunan sebesar 10T/H. Video ini menampilkan pemandangan panorama yang memperlihatkan keindahan kawasan pabrik, terutama tiga silo besar yang mencolok.
Seluruh sistem ini menonjolkan kemampuan penyimpanan bahan baku yang mumpuni serta sistem transportasi otomatis, yang menunjukkan kemampuan implementasi teknik kami yang komprehensif untuk pabrik pakan skala besar di Asia Tengah.
Lini Produksi Pakan Ayam di Uganda
Proyek lini produksi pakan unggas berkapasitas 15 ton per jam yang berlokasi di Uganda secara jelas menunjukkan efisiensi operasi proses granulasi inti.
Bahan baku berkualitas tinggi dicetak secara presisi menjadi bentuk yang diinginkan di dalam mesin, kemudian diangkut dengan lancar ke sistem pendinginan dan penyaringan melalui elevator ember, sehingga memastikan pasokan berkelanjutan pakan unggas standar berkualitas tinggi dengan butiran yang seragam ke pasar lokal.
SEBELUMNYA
BERIKUTNYA
Desain Proses Lini Produksi Pakan Ayam yang Lengkap
Ini jalur produksi pelet memiliki proses yang lengkap dan terstandarisasi. Mesin-mesin tersebut selalu mengikuti standar yang seragam, sehingga setiap batch pakan memiliki kualitas yang sama baiknya.
01
Penyimpanan Bahan Baku
Semua bahan baku dan bahan tambahan pakan ayam disimpan dalam wadah penyimpanan khusus. Tidak perlu lagi menumpuk bahan-bahan tersebut secara manual. Hal ini mencegah bahan-bahan tersebut basah dan rusak, sehingga Anda terhindar dari pemborosan.
02
Pembersihan Bahan Baku
Penyaring awal dan pemisah magnet secara otomatis menyingkirkan kotoran umum seperti debu, batu, dan potongan jerami. Dengan melindungi mesin-mesin di tahap selanjutnya dalam lini produksi pakan ayam, hal ini mencegah terjadinya penyumbatan dan kerusakan, mengurangi waktu henti, serta menghasilkan pakan yang lebih bersih.
03
Penggilingan Bahan Baku
Bahan-bahan berukuran besar seperti jagung dan bungkil kedelai diolah melalui mesin penggiling palu hingga menjadi bubuk halus. Bubuk hasil penggilingan ini memiliki kandungan debu yang lebih sedikit dan tekstur yang baik. Ayam lebih suka memakannya, dan bubuk ini lebih mudah dicerna oleh mereka.
04
Pencampuran Bertahap dan Pencampuran
Timbangan otomatis dan mixer dayung menimbang bahan-bahan secara tepat sesuai dengan kebutuhan gizi, lalu mencampur semuanya secara merata. Hal ini memastikan setiap batch memiliki kandungan gizi yang sama, sehingga ayam tidak menjadi pilih-pilih dan pertumbuhannya tidak merata.
05
Pengepresan Pelet
Bubuk campuran tersebut diolah dan dipadatkan di dalam mesin pelet pakan ayam tipe ring die di bawah tekanan tinggi hingga menjadi pelet padat, kemudian dipotong menjadi ukuran yang seragam oleh pisau pemotong. Inilah proses inti dari lini produksi pakan ayam.
06
Pendinginan dan Penghancuran
Pelet yang baru diproduksi masih panas dan lembap. Pendingin aliran berlawanan dengan cepat menurunkan suhunya dan mengeringkan kelembapan berlebih. Untuk anak ayam, pelet tersebut kemudian dapat dihancurkan menjadi potongan-potongan yang lebih kecil.
07
Penyemprotan dan Penyaringan
Sistem penyemprotan vakum dapat mengaplikasikan lemak atau nutrisi ke pelet pakan ayam guna meningkatkan rasa dan nilai gizi. Setelah itu, pakan tersebut melewati saringan getar untuk memisahkan produk yang memenuhi standar, sementara bubuk halus didaur ulang.
08
Pengemasan
Mesin pengemasan otomatis ini menimbang, mengemas ke dalam kantong, dan menyegel pakan ayam yang memenuhi standar dengan akurat, sehingga memastikan tampilan yang rapi dan penyimpanan yang mudah, sekaligus menyelesaikan seluruh proses produksi.
Setiap tahap dalam lini produksi pakan ayam terintegrasi dengan sempurna untuk memastikan kelancaran operasional. Dengan mengganti pekerjaan manual dengan proses yang terstandarisasi, kami memastikan kualitas pakan ayam yang konsisten sekaligus dapat dengan mudah menyesuaikan diri dengan berbagai kebutuhan produksi.
Daftar Peralatan Utama untuk Lini Produksi Pakan Ayam
Seluruh lini produksi pakan ayam terdiri dari beberapa mesin khusus. Masing-masing mesin dirancang untuk memproduksi pelet ayam serta dibuat agar tahan lama dan mudah diperbaiki.
Saringan Pembersih Drum
Mesin ini digunakan di bagian depan jalur produksi untuk menyaring kotoran berukuran besar maupun halus yang tercampur dalam bahan baku, seperti batu dan pasir. Mesin ini memastikan bahwa bahan yang bersih dapat dilanjutkan ke tahap pengolahan berikutnya.
Saringan Pembersih Bubuk
Mesin ini menyaring bahan-bahan berbentuk bubuk seperti tepung jagung dan bungkil kedelai. Bahan-bahan tersebut sering kali tercampur dengan potongan-potongan jerami, tanah, dan benda-benda lain yang terbawa dari proses panen dan pengangkutan. Mesin ini menggunakan saringan untuk memisahkan benda-benda berukuran besar, sehingga hanya bubuk yang bersih yang dilanjutkan ke tahap penggilingan.
Pabrik Palu Pakan
Mesin ini menggiling biji-bijian seperti jagung, kedelai, dan ampas biji-bijian menjadi bubuk halus untuk meningkatkan efisiensi lini produksi pakan ayam. Bubuk yang dihasilkan digiling secara merata, sehingga proses pencampuran dan pembentukan pelet selanjutnya berjalan lebih lancar. Ayam dan itik juga lebih mudah mencerna pakan tersebut.
Penghancur Bahan Rumput
Mesin ini dirancang untuk bahan-bahan berserat tinggi seperti jerami, rumput kering, dan rumput dari ladang. Mesin ini memotong batang-batang panjang menjadi potongan-potongan kecil. Potongan-potongan tersebut kemudian dapat dicampur dengan tepung biji-bijian untuk membuat pakan unggas yang lebih hemat biaya.
Mesin Pencampur Pakan Ternak
Mesin ini memproses bubuk biji-bijian yang telah digiling, rumput cincang, dan berbagai bahan tambahan nutrisi secara bersamaan. Di bagian dalam, bilah-bilah pengaduk mencampur semuanya secara merata sehingga setiap bagian pakan memiliki kandungan gizi yang persis sama di setiap batch.
Mesin Pembuat Pelet Pakan Seri SZLH
Ini adalah mesin utama dari seluruh lini produksi pakan ayam. Mesin ini mengambil bubuk campuran dan memadatkannya dengan tekanan tinggi menjadi pelet padat. Dengan mengganti cetakan di bagian dalam, Anda dapat menghasilkan pelet dengan ukuran yang berbeda-beda untuk anak ayam, ayam pedaging, dan ayam petelur.
Mesin Pendingin Pelet Pakan
Pelet yang baru saja keluar dari mesin pembuat pelet bertekanan tinggi masih panas dan memiliki kadar air yang tinggi, sehingga teksturnya lunak dan rentan terhadap jamur. Mesin ini menghembuskan udara dingin ke dalam pelet untuk segera menghilangkan panas dan kelebihan kadar air. Pelet pun menjadi lebih keras dan lebih tahan lama saat disimpan.
Mesin Penghancur Pelet Pakan
As a downstream machine in the chicken feed production line, this equipment rolls large pellets and breaks them into smaller pieces. The resulting pieces are perfectly sized for young chicks that cannot peck and eat large pellets yet.
Rotary grading screen
This machine uses a rotating planar motion to accurately sort finished feed pellets into various size fractions. It is essential for separating crumbles or pellets to match the feeding requirements of different growth stages, such as starter chicks versus finishing broilers.
Saringan Getar
This machine uses high frequency shaking to screen cooled pellets. It removes fine dust and any oversized pieces. The fine powder can be sent back to be re pelleted, leaving only good looking finished product.
Automatic Packaging Machine
This is the last step. The machine automatically weighs out a set amount of feed, puts it into a bag, and seals it. This whole process doesn’t need many people, making packing and shipping finished feed much faster.
Drum Magnetic Separator
This machine has a magnetic drum inside. As material flows over it, it catches metal bits like iron filings or small nails. This stops hard metal from getting into the hammer mill or pellet mill and breaking parts, plus keeps the feed free of metal.
Elevator Ember
This machine uses buckets inside to grab powder and pellets and lift them straight up. It moves material smoothly with little spillage or loss. It’s the common way to move material between steps in the production line.
Konveyor Pengikis
This machine is ideal for the long-distance horizontal conveying of raw materials and finished feed in a poultry feed production line. With a high capacity ranging from 20 to 210 cubic meters per hour, it features built-in anti-blocking and chain-break alarm systems.
Sistem Penyemprotan Vakum
By altering the internal micro-pore air pressure of the chicken feed pellets in a vacuum state, it allows high proportions of fats (up to 36%) or flavorings to thoroughly penetrate and lock evenly inside the pellets.
Cylinder Pulse Dust Remover
This equipment uses high pressure air to automatically clean its filter bags, continuously collecting the dust. It cuts down on dust in the chicken feed production line, making a better work environment and recovering feed powder that would otherwise be lost.
Chicken Feed Production Lines of Different Capacities
RICHI Machinery provides comprehensive poultry feed lines, allowing us to tailor every mesin pakan ternak to your specific material type, available space, budget, and market demands. Here are common solutions for different capacities.
1-2 T/H Chicken Feed Production Line
This small line is compact and simple in design. The upfront investment is lower. It fits in a normal space without needing expensive building changes. It uses less power, and daily cleaning and upkeep are very simple. It’s meant for home farms and small cooperatives.
3-4 T/H Chicken Feed Production Line
This is a standard line with more complete automatic features. The whole set can do all steps of feed processing on its own. It offers good value for the price and is easy to maintain. It fits small to medium chicken farms and village feed operations, making enough feed steadily for daily needs.
5-7 T/H Chicken Feed Production Line
This is the most common size on the market. It measures ingredients precisely, makes even, uniform pellets, and can run for long periods without stopping. It’s good for bigger private chicken farms making their own feed or small feed mills producing feed to sell. It covers your own farm needs and can make extra income by processing feed.
8-12 T/H Chicken Feed Production Line
This line comes with an intelligent control system. It’s efficient, makes high quality, uniform pellets with very few fines and impurities. It’s good for large breeding bases and small to medium professional feed mills that need high volume, standard production of various chicken feeds.
13-18 T/H Chicken Feed Production Line
This line has much higher production efficiency. It’s built for medium feed enterprises and large chain breeding farms. It can steadily produce big volumes of feed to fill supply orders within a region.
16-24 T/H Chicken Feed Production Line
The whole process here runs automatically, needing little supervision. Breakdowns are rare during operation. It’s good for medium feed factories doing large scale batch production, making lots of high quality chicken feed to fill orders over a wider market.
20-30 T/H Chicken Feed Production Line
This line comes with full support systems like smart batching, dust collection, and storage. From start to finish, the process is standard and smart. The equipment can run for a long time without stopping, and the feed meets industrial standards. It fits large farming groups and modern feed companies selling to the market in bulk.
30-35 T/H Chicken Feed Production Line
This line’s main motor is powerful, so material comes out faster. All machines work together very efficiently, with very few breakdowns. Ongoing maintenance costs are low, and the whole operation is very stable. It’s a top choice for large feed companies doing normal, high volume production, able to handle big feed supply orders consistently.
35-40 T/H Chicken Feed Production Line
The overall production capacity is strong, and the power use is optimized. The cost per ton of feed is lower, giving a clear value advantage. It’s good for top tier, large feed companies and large farming industrial parks doing large scale production.
40-50 T/H Chicken Feed Production Line
This uses reinforced equipment that can be customized. It adapts to different raw materials and lets you switch between different feed recipes easily. Waste is almost zero. It fits the large volume, industrial production model of big feed companies.
50-60 T/H Chicken Feed Production Line
This line runs extremely steady, with almost no unexpected stops. It’s designed for very large feed factories and big farming groups. It can run non stop for days, making high volume, standard feed to meet brand level, nationwide supply demands.
SEBELUMNYA
BERIKUTNYA
Key Advantages of RICHI Chicken Feed Production Line
RICHI’s fully automated chicken feed line boasts superior performance advantages, helping you reduce costs and increase efficiency in all aspects, achieving higher profits.
SEBELUMNYA
BERIKUTNYA
Testimoni Klien dari Seluruh Dunia
Helping global farmers reduce costs and increase efficiency, RICHI chicken feed production lines have earned the deep trust of users worldwide with their high automation and stable performance.
I went through several old systems before. The biggest problem was constant jamming and stopping for repairs, which really hurt production. After switching to this RICHI line, everything runs very stable. It works all day without problems, saving a lot of downtime.
Mehmet
Large Poultry Farm, Turkey
We don’t have many workers at our plant, so we really cared about automation. This chicken feed production line does the batching, pelleting, and packing automatically. You don’t need many people around. Simple training gets someone running it, saving us a lot on labor. And it handles all sorts of local materials, cutting our production costs a lot.
Juma
Modern Feed Processing Plant, Tanzania
What sold me was the value for the price and the after sales support. The line is compact and sets up fast. We didn’t need to change our building much to get it running. The feed it makes is steam treated, so chickens love it and it doesn’t mold easily even after storage. RICHI support responds fast. Any operating questions, they guide us quickly. I feel very secure using it.
Lucas
Farming Base, South Africa
We make commercial feed to sell, so recipes and pellet size are very important to us. This RICHI chicken feed production line can store several recipes. With one button, we switch production. Pellet size is adjustable, covering chicks, layers, and broilers. Our product range grew a lot, making us much more competitive. Running high volumes doesn’t cause jams, so we can fill customer orders easily.
Ahmad
Integrated Feed Mill, Malaysia
Panduan Pembeli & Pusat Bantuan
All your questions are answered here! Below are answers to frequently asked questions about the chicken feed production line, providing you with comprehensive answers.
How to decide the capacity when choosing a chicken feed line?
→
Choosing the right capacity depends on your real needs. Think about these five things. First, your feed demand, figure out how many tons per day or month your market needs. Second, your business size, know if you’re a small farm using it yourself or a large commercial feed maker. Third, your raw material supply, make sure you can buy enough ingredients steadily for the target output. Fourth, your future expansion plans, if you think your output will grow, leave room to upgrade or expand the line. Fifth, your investment budget, find the best balance between your needed capacity and the equipment cost.
Can this poultry feed line handle different feed recipes?
→
Yes, this line can handle different recipes easily. It was designed to make several types of feed, to fit the needs of different poultry like chickens, turkeys, and ducks, plus their different growth stages like chick starter, grower, and finisher feeds. While running, you can easily change the ingredient ratios, moisture level, and pellet size. This ensures you meet specific nutrition standards for each type of poultry. This flexibility makes it great for making custom feeds based on your specific feeding needs.
How is moisture controlled during production?
→
Moisture control in poultry feed production happens mainly in two steps, conditioning and cooling. In the conditioning step, the machine adds steam to the mixed powder to adjust moisture. This helps pellets bind well and not break easily. After pelleting, pellets go into the cooler. This removes extra moisture and makes the pellet structure stable. With this precise control, feed moisture stays in the best range of 10 12%. This stops mold from growing and makes the pellets last longer.
What maintenance does a poultry feed pellet line need?
→
To keep the equipment running its best and make it last longer, regular maintenance is a must. Here are five key things. First, clean the machines on a schedule, get out built up powder and leftovers to prevent clogs and jams. Second, add lubricating oil regularly to shafts, gears, and other moving parts to cut down on wear. Third, often check the wear condition of core parts like the ring die, roller shells, and motor. Fourth, replace the ring die and roller shells promptly when worn to keep output speed and pellet quality high. Fifth, regularly check wires and electric control parts to avoid sudden stops from electrical problems.
Why does feed from this line taste good, digest well, and lower feeding costs?
→
The key reason is the high temperature steam and high pressure pressing during production. The cooked feed has a natural grain smell. Pellets are neat and solid, so chickens want to eat them and don’t waste feed by scratching it away. The high heat breaks down hard to digest fibers and starch structures inside the grains. Poultry guts can take in nutrients more easily. The same weight of feed helps chickens grow faster, with less sickness and diarrhea. Over time, your total feeding costs go down noticeably.
Does RICHI provide installation and training for the chicken feed production line?
→
Yes, RICHI Machinery provides full installation and training services for its feed pellet lines. For the setup, our team offers on site technical support to make sure everything is installed right and runs accurately. We also offer on site or remote technical training for operators. We teach them how to run the line efficiently, do daily maintenance, and find system problems. This full service helps customers make the best feed from the start, ensuring the whole line runs smoothly and efficiently.
